Bivertix
§ 01Solutions / PIL-PRD

Breakdown prevention.

Predictive maintenance

Know before it breaks.

We read the vibration, heat, power-draw and running data from your machines and vehicles, and spot the small changes that come before a failure. You fix it on your schedule, not when it stops.

14 d
median advance warning
45%
reduction in unplanned downtime
30%
longer equipment life
6–10 wk
to first warning
FIG. 01 · BREAKDOWN PREVENTIONREPRESENTATIVE
ALARM · 8.2 mm/s14 DAYS · FAILURE WARNINGABOUT 336 h LEFT (± 24 h)D-60D-45D-30D-15NOWmm/sBEARING B-04 · pump-station 3BREAKDOWN PREVENTIONRMS5.4 mm/sPEAK9.1 mm/sTREND+24%/wkSTATEDEGRADING
14 d median advance warning · representative output, scaled to your operation.
§ 02The problem

What it solves.

  1. §01

    Unplanned downtime costs UK industry an estimated £180bn a year, depending on how you count it.

  2. §02

    Emergency repairs cost 3–9× more than planned maintenance. The saving is real, but you can't plan a repair you can't see coming.

  3. §03

    Most rotating equipment already has a sensor. Nobody is making use of what it records.

§ 03How it works

Five steps from audit to handover.

TYPICAL TIMELINE
6–10 weeks
§01AuditWe pick your critical machines and the main ways each one fails.
§02SensorsSimple clip-on sensors go on key equipment. We use what you already have where we can.
§03BaselineOver 2–4 weeks the system learns what normal looks like for each machine.
§04Alert levelsWe set when it warns you, to suit how much risk you'll accept and how your shifts run.
§05MonitoringRound-the-clock watching, with early warnings and a recommended action.
§ 04What you actually get

Six capabilities, shipped.

§01

Vibration checks

Spot bearing wear, imbalance and misalignment weeks before failure.

§02

Heat checks

Spot overheating components and electrical faults before they trip.

§03

Learns what's normal

It learns how each machine normally runs and flags anything unusual.

§04

Failure warning

Get 2–4 weeks' notice, with an estimate of how long the part has left.

§05

Maintenance planning

Book repairs when they cost you the least output.

§06

Savings tracker

See exactly how much downtime and emergency repair you're avoiding.

§ 05Sector fit

Where this lands hardest.

§01Manufacturing
OPEN →
§02Logistics
OPEN →
§03Construction
OPEN →
§ 06Engagement detail
INVESTMENT
£30k – £80k
hardware + setup + year-1 support
TIMELINE
6–10 weeks
discover → pilot → live
FUNDING FIT
Made Smarter · R&D Tax Credits · KTP
routes most likely to apply
§ 07Also in the practice
PIL-VIS

Quality inspection

Check every part. Catch every defect.

→
PIL-KNW

Know-how capture

Keep what your best people know.

→
§ 08Next step

Want this sized for your operation?

Five minutes of answers, one written plan with savings ranges and funding routes. Free, no login.

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